Industrial Humidifier for Carton Factory

The carton burst! How to effectively reduce production costs

Many carton factory owners found that the carton is very easy to burst during the process of slotting, crimping, die-cutting and other processes. If it is not prevented in terms of operation technology, the burst will become more and more serious, which will lead to an increase in the scrap rate of carton production and increase the production cost of the carton factory.

For carton factories, the problem of bursting is a common place, but every time it is encountered, it is still difficult.

The main factors of carton burst

The causes of quality problems are usually multi-faceted, and the same is true for bursts. Its root causes involve major factors such as materials, environment, equipment, operation methods, etc. Specifically, it is mainly manifested in the following aspects:

1. The moisture content of the paper material is insufficient;

2. Insufficient ambient humidity;

3. Improper operation of personnel.

Therefore, according to the reasons for the carton burst, targeted prevention can achieve the greatest effect.

How to solve it? The following carton anti-cracking solutions are available for your reference.

1. Use professional equipment to detect the moisture content of paper materials

After receiving the cardboard, in addition to completing the routine inspection of quantity and quality, it is necessary to focus on the inspection of moisture content.

The specific method is as follows: use a professional moisture content measuring instrument (as shown in the figure) for testing, and the moisture content should be within the standard range (12±4)%.

2. Use a humidifier to increase ambient humidity

If the ambient humidity is insufficient, the carton is prone to burst during the production process. We can control this problem by artificial humidification.

The press can be retrofitted, water sprays installed, or relatively inexpensive humidifiers used to control the humidity in the production environment.

Duokai industrial humidifier can effectively eliminate static electricity and prevent dripping. While spray humidifying, it can reduce dust, cool down and increase the negative oxygen ion content of the air.

3. Pinch roller adjustment

Turn the pressing roller of the equipment into a pre-pressing roller, and adjust the pressing roller to the position where the slotted buckle is pressed horizontally. Pay attention to the clearance of the pressing roller, and the pressure value is the same.

4. Paste the sponge tape

The sponge rubber strip plays a buffering role in the preloading process of the preloading wheel, which can effectively avoid the problem of bursting caused by excessive preloading. The price of a sponge rubber strip is only about 2 yuan, which is very affordable.

The humidifier in the carton factory is an indispensable favorable condition to ensure the quality of the carton, and has an important impact on the production and production of the quality of the carton.